Liner is usually used inside of the barrrel , near to the screw elements. So its inner wall is easily worn and corroded by materials.
Materials :
BLM60(Ni-Cr-W Alloy),other required Alloy
Hardness :
Different based on differeent materials
Application :
Inside of Parallel Twin Extruder barrel!
Charactors :
High Wear-Resistance, High Corrosion Resistance
VIDEO
Product Video
The products adopt self-developed new materials
Based on long years of experience in manufacturing, in order to prolong the service life of the liner or barrel liner, we developed our special new material OS02H, a kind of Nickel-Chromium-Tungsten alloy.
Nickel-Chromium-Tungsten alloy has excellent abrasion resistance and corrosion resistance. The increase of Cr content in the nickel-chromium alloy matrix contributes to the oxidation resistance, high-temperature resistance, and corrosion resistance of the alloy. At the same time, the addition of CrB is better than WC. The microhardness of CrB is as high as 4000-4200DPH, which is close to diamond. It is more conducive to improving the overall strength of the alloy. Due to the high density of WC (about 15.7g/cm3), while the matrix of nickel-chromium alloy is only about 8g/cm3, melting issues are caused by the uneven surface and depth of the alloy due to the easy segregation of WC. Therefore, the content and particle size of WC must be controlled.
For the Nickel-Chromium-Tungsten alloy (which we call OS02H), the hard phase increased to about 50%, whereas OS02 is only ten to thirty. Moreover, if the fusion is not sufficient, microscopic pores are relatively obvious, reflected by a Rockwell hardness (HRC) of only 52-55. In contrast, the Rockwell hardness of our OS02H alloy is HRC56-64 (conventional control is HRC58-60). The service life is 3-5 times longer than WR5 or CPM10V. The OS02H alloy, based on Ni60 and in accordance with foreign twin-screw working conditions, greatly improved hard phase carbides (containing tungsten carbide, chromium carbide, and other carbides), ensuring the nickel pool fully dissolves. Our Ni-Cr-W alloy layer reaching HRC64 is the best proof.
LINER TYPES
Single metal liner
Sintered process composite liner
Spray welding process composite liner
Bimetallic compound liner
MAIN BRANDS EXTRUDER FOR USING THE LINER
High Quality Bimetallic Liner available for the following brands
Quality Control
Three coordinate detectors, dimensional image measuring, instruments, metallographic analyzer, ultrasonic flaw detector. element analyzer and many other basic test machines. Which can fully confirm the quality we offered
CHOOSE
WHY CHOOSE US
1、independent research and development of malenals and processes can ensure the peromance and proces ofmatenials to the maximum exent, and grealy prolong the service life compared with ordinary products, while the main supplier in the market only buy raw materials for machining.
2、indeendenly develop the process ofkey products, and constanly improve and enance the old process to achieve the best product performanc.For example, wechanged the producion process for barrel liner and iner from siniening to spray welding. Which increased the produc senvice lile 3-5 times then normal produclis
① The liner alloy layer :old sintering process
② Characteristics and advantages of the newspraywelding process: the product is better in dense, thehardness can reach more than 56 degrees, the servicelife of the product is 3-5 times that of the sinteringprocess, low cost, less waste.
3、Continuously improving and optimizing product apearance ofthe composite layer , which greatly improved the serice fe of products.for the separately inner andBarrel Liner, we changed the Composite layer from thin 8 shape to elipse lat angle shape, which increased the product service life greaty.
10+ years of experiences for give you better results.
Professional Design and Customization of Extruder Screws and Accessories